Telephone 08 9274 5151
The Sign Blog
  • The Sign Blog
  • Signs & Lines Website
  • About

RED DOG SIGNAGE - THE FINAL WRAP

9/5/2018

0 Comments

 
Picture
​We've featured our work in the Pilbara for Red Dog before - but let's just say, this time we're going to approach from a slightly different angle. The install story and heat!

There are many adjectives that Warren, our super-installer, used to describe his install trip up to Dampier. One stands out – HOT! Heat management was a critical factor during the installation. Despite being programmed originally to fall in the cooler months, the project was delayed for reasons beyond our control (plus a rather major cylone warning).  As a result of this install our Safety Reps meeting last month covered heat management strategies which was then taken to May's Toolbox meeting for discussion. Needless to say there will be a few new initiatives being introduced eg. urine charts, thermometer and frozen electrolyte drinks next summer. Hydration is the key.

The Installation - Warren's Story
To follow is Warren's version of events which you may want to take the time to enjoy over a cup of tea (or frozen electrolyte drink!) - a steamy recount no less!:-

"As an installer you have to expect some pretty tough days; we go into some testing areas and its heavy going sometimes, being able to overcome and adapt is a trait of quality tradies and its part of why I love doing it so much...(Im pretty good at it too!). This install however tested every trick, tool and thought I had, and at times I doubted whether I could complete it. But from the comfort of my own house back in Perth, in a shady, cool spot, I am proud to say I did.

PRE-INSTALL: Throughout manufacture I was able to form a pretty good idea about how the install would progress...it looked in fact, quite simple....remove old signs, dump them, dig some holes and concrete our lovely new signs into position. I've done this a thousand times before and why should this be any different? 

Small alarm bells rang when we loaded the truck for the trek to Dampier...  As the truck drove off I had mixed feelings about what condition these signs would be in when I next saw them over 1500 kms up the track.... Then the install was delayed by a month as the area went on cyclone watch, but finally we were there.

DAY 1: I got my first look at the load in Dampier on the first afternoon (21/3) and it was (thankfully) not too bad. There had been some small load shift with minimal damage and weather had modified the look somewhat but overall pretty good... dodged a bullet there!

The site is a turn-in area at the start of Dampier... RED DOG is a metal sculpture on a big rock, there are various plaques and stories on this rock, surrounding him were old story boards, very old structures and shitloads of blue metal pebbles. There are lovely shady trees on the perimeter of the area (these would be my lifesaver in future days). Fencing contractors, digging contractors (AQUA PRO), Traffic controllers and a stream of Rio Tinto affiliates all arrived as planned on morning 1... Andrew had everything planned very well. Completed the obligatory paper work, inductions, breath testing and began removal.

Red Dog got his own fence around him and was always well protected (I think he would've had the shits with it by about Day 3 tho'!!). Removal went fairly well with just a few standard issues (retic, pipes, rocks) and digging began. Our plans showed round pier footings at various depths... one look at the area and that idea was obviously not possible so pad footings were then planned.   

NOTE: exposed rock in this area of Australia has been tested to be the HARDEST on earth!
​

The weather on day 1 was actually quite nice, overcast and breezy and I was lulled into a false sense of security about it... stupidly! Temp got to about 37 degrees. Only.

DAY 4: Approximately 7.2 cubic metres of concrete was poured into footings without too much incident. All ready for prep and install. Temp was 43 degrees at 10am with humidity at 60%... concrete was hard in about 15 minutes...I was buggered in about 10... lucky it was just concreting.

DAY 6: I had always planned for this to be a big day... lots to achieve. I was right! Removal of jigs, setting heights and first unloads and install of signs went perfectly... everyone brought their A game... until we got lower into the signage packs! Every piece of plastic wrap and foam had melted itself onto every f****g sign so each one had to be removed from truck scraped and cleaned before install onto footings (without damaging).

We did this on the bitumen area in front of caged RED DOG...I first noticed the heat when my boots were melting into the bitumen, it was 11am. A temp check showed 44 degrees but it had to be 60 coming off the tarmac and signs, you could only work for minutes near this before dizzyness and heat stress fatigue grabbed you... even the local blokes like Lefty! 

Needless to say it was pretty slow going from that point on... I felt like I was going to die on numerous occasions and even planned a crawling pose near RED DOG for my ultimate demise... seriously! It takes some serious pushing of ones self to continue in these conditions... geeezz it was hard  BUT because we had set jigs and levels so well, most of the signage clunked snugly into perfect position. I could write pages on the little things that hindered us but at about 4.30 all signage was roughly in place. Without doubt the toughest day at work I have ever had!

EPILOGUE: Warren returned home to Perth safely on DAY 8.

There are many take-outs from this project. In the final wrap the three that have the most significance to me are:
1. Red Dog was a great symbolic project to be involved in - what a priveledge to represent the amazing canine;
2. Heat management is a crucial element when working in extreme temperatures and we have all benefited from Warren's tips on how to mitigate fatigue for future projects;
3. Warren once more has proved that when life puts you in tough situations, he will say "Just try me"!​
Picture
0 Comments



Leave a Reply.

    Follow Signs & Lines on
    Social Media:

    Categories

    All
    Case Studies
    Digital Signage
    People
    Process
    Products
    Projects

    Author

    Hello to you from us all at Signs & Lines.

    Our team of around 30 experienced sign industry professionals from around the globe – Australia, UK, New Zealand, South Africa and Asia – are keen to introduce the company and its philosophy, showcase recent projects, share news from the workforce and offer technical tips to help you achieve the very best possible outcome from your next sign project.

    Join the conversation, or see you on Twitter, Facebook, LinkedIn, etc.!

    Mark, Josie & the Team at Signs & Lines


    Archives

    April 2020
    February 2020
    October 2019
    September 2019
    August 2019
    July 2019
    June 2019
    April 2019
    March 2019
    October 2018
    September 2018
    June 2018
    May 2018
    April 2018
    March 2018
    February 2018
    January 2018
    December 2017
    November 2017
    October 2017
    September 2017
    August 2017
    April 2017
    March 2017
    February 2017
    January 2017
    December 2016
    November 2016
    October 2016
    September 2016
    August 2016
    July 2016
    June 2016
    May 2016
    April 2016
    March 2016
    February 2016
    January 2016
    December 2015
    November 2015
    October 2015
    September 2015
    August 2015
    July 2015
    June 2015
    May 2015
    April 2015
    March 2015
    February 2015
    December 2014
    November 2014
    October 2014
    September 2014
    August 2014
    July 2014
    June 2014
    May 2014
    April 2014
    March 2014
    February 2014
    December 2013
    November 2013
    October 2013
    September 2013
    August 2013
    July 2013
    June 2013
    April 2013
    March 2013

    RSS Feed

Copyright 2013 by Signs & Lines | 5 Meliador Way Midvale WA 6056 | Tel 08 9274 5151 | Email admin@signsandlines.com | Web Design | SEO | Training Workshops by The SEO Shop